MPulse TU Tunnel Detectors

Metal separators for conveyor belts are electronic devices for detecting the presence of unwanted metal contamination in a product moving along a conveyor. Representing a new generation in metal detection technology, the Mpulse TU metal detector removes metal contamination caused by broken crusher blades, inadequately maintained machines, reycling plastics, normal wear and tear during the production process. Installed around, under and above the conveyor belt, this model can handle larger products that range in height from 100 to 800 mm and in width from 400 to 2500 mm. Using a floating contact, the operator simply switches off the conveyor belt or reverses it to remove the contaminated product.

Special Features

The Mpulse TU is extremely flexible when it comes to the width and height of the objects it can scan. Using superior software, this metal detector also eliminates any product effect caused by something in the product being scanned. This increases the accuracy of the metal detector and its sensitivty to metal. Since the tunnel detector completely surrounds any object that passes along the conveyor, the TU model can detect metal at greater distances compared to other standard models.

This tunnel detector consists of two detector plates forming a tunnel above and below the conveyor belt. This makes it possible to reverse the belt when metal is not removed successfully. The belt can run back and forth until there is no metal left in the product stream. Constructed with high grade stainless steel, the Mpulse TU is easy to operate and maintain, and can detect many different kinds of metals from zinc to aluminum, copper, and high-grade steel.

Model Name M-Pulse TU Digital in Dividable Housing
Mounting not flushing
Kind of detection reacts to flexible metals
Metal free zone for flexible metals 1.5* of the detection height in front of and behind the detector in conveying direction
Metal free zone for non-flexible metals 1.0* of the detection height in front of and behind the detector in conveying direction
Housing Material coated steel
Colour Colour RAL 5005 [on demand others possible]
Detection width in 100 mm increment 400 - 2,500
Intermediate space of the admission width detection width + 240 mm
Detection height in 100 mm increment 200 - 800
Pottant of the detection coil completely all sides sealed in expoxyed resin
Protection class IP 54

Application Conditions
Max. permissable device temperature in-between size and larger widths in 100 mm increment on request. 0 - 50° C

Sensitivity (no product effect assumed) up to detection widths of 1000 mm [details in mm]
Max. adjustable sensitivities* center of the detector app. Ø fe bullet app. Ø NE metals /VA
Detection height 100 1.50 2.0/2.3
Detection height 200 2.00 2.6/3.0
Detection height 300 4.00 5.25/6.0
Detection height 400 6.00 7.8/9.0
Detection height 500 7.80 10.1/11.7
Detection height 600 9.00 11.7/13.5
Detection height 700 12.00 15.6/18.0
Detection height 800 16.00 20.8/24.0
from detection width > 1000 mm sensitivity decrease by the factor 1.2
Detection speed 1 - 60 m/min
Sensitivity adjustable by Multifunctional panel with blue LC-Display
Mode of operation of evaluation electronics digital
Mode of operation of ring detector Transmitter - Receiver

Main Connections  
Operartional voltage 230 V/50 Hz
Power Input <40 VA
3 m Connecting cable L1/N/PE*1.5 mm2

Advice
Electroconductive product effects are only conditionally suppressable via sensitivity decrease. Eminently critical products [i.e., saline, with conductible additives, or with soot enriched products.


B = detection high C = length of tunnel in conveyor direction d = thickness of housing
100-150 mm 280mm 55 mm
>175mm 500mm 110mm
>700-1000mm 700mm 110mm
A = active detection width (=clear inner width - 240mm)

CONTROL PANEL MPULSE DIGITAL ELECTRONIC

  • Learn by pressing F1 - F3.
  • Very Easy Menu Navigation.
  • Clear MENU Structure.
  • 2 LINE TEXT MESSAGES.
  • SELF CONTROL ELECTRONIC.
  • 10 Levels of Signal Indication.

MPULSE Digital Control Electronic with Product Effect Blanking-out

The New Generation in Metal Detecting Technology

The product effect blanking out of the detectors was refined further. Especially the electric conductivity of the black plastic products in influencing the measurement signals of the metal detector. Only if these signals are precisely characterisized and filtered, even the smallest metallic particles can be found in such products. This precision of product effect blanking out is achieved by digial sensor processor technology of the latest generation.In practical use, settings of metal detectors often need to be checked quickly and reliably during running applications. That is why great value was attached to user friendly operation.

The software is self-explanatory and leads the operator step by step through the setup process. A LED bar indicates the quantity of the product effect and the metal detection threshold. The unit is operated by a foil keyboard at the outer side of the control cabinent.

The tranducer amplification is automatically adpated to the product. In cases where the product has both high and low product effects scanned by the same metal detector, the unit will automatically select the optimum amplification.

Precise metal detection on highest levelLarge Sensor Enclosures
The MPULSe digital electronic unit supplies excellent and reliable metal search results during operation. Shield the device effectively against electromagnetic interference fields and concentrate the measuring field in the sensor coil.
Digital Balance Control Highest ensurance
Keeps the detector coil always at the optimum working point and compensates temperature and humidity influences. The extra study sensor construction is designed to operate under extreme conditions which cause others to fail.

Digital Frequency Control Intuitive Operation
Guarantees constantly stable coil frequencies and phases. The display shows only the information that is really necessary. Reduction to the essential makes operation clear and transparent.
Digital Noise Filters  
Eliminate undesired signals.  
Digital product effect blanking out  
Ensures optimum recognition even in wet products. Product effects are blanked out and compensated in an intelligent way [tracking]  
  Training Function
  Provides simple and quick learning of 3 product characterisitics for product effect compensation.

Operation Safety
Maintenance Free
The M-Pulse digitalized circuitry ensures many years of reliable performance.
Automatic Self-Control
Possible functional defects of the device are displayed at a separate output contact.

Technical Data
Operational voltage 230V/50Hz (others at inquiry)
Power Consumption 40 watts
Ambient temperature -0° C, +50° C
Protection class IP 65, as option IP 67
Housing RAL 5005 painted housing, attached to the side of the sensor or wall mounting.
Connecting cable 3 m, with protection tube
Weight 3 kg
Measuring system Inductive
Control Electronics
  • Latest digital technology
  • Digital dynamic noise filter
  • Digital balance control
  • Digital temperature drift control
  • Digital frequency control
  • Self-monitoriing of function
  • No maintenance required
  • Self-adjusting of all circuits
Operation
  • Keyboard
  • LC - Display
  • Intuitive, self-explaining menus
  • LEDs bar meter [metal signal]
  • LEDs for OK/Fault Metal
  • Timer for reject device control
  • Password protection
Numbers of storage locations 3
Product effect compensation automatically, with learning mode

Output signals
  • 2 x floating distance changeover contact [48 V/5 A]
  • 6 x switching output [24 V/200 mA]
Input signals 4 x inputs electrically isolated [24V DC]

Option [Accessories] 
  • audible danger signal (buzzer)
  • otical danger signal (xenon flash light)
  • Xenon flash light

For more technical information takes it please the chapter accessories under the point M-Pulse control electronic.


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Plastic Process Equipment


Plastic Process Equipment

23 Spielman Road, Fairfield, New Jersey, USA, 07004-6155
Tel: 973.227.0700 ~ Fax: 973.227.7307 ~ Email: